Several companies sell metal water distribution pipes aka crack pipes if you want to upgrade. Parting a complete black 2003 24v vr6 jetta gli with a 6 speed manual that has been rear ended. Machined from 6061 aluminum for a strong yet lightweight pipe and anodized to protect against corrosion. Here is the replacement video from an audi, but its the same in the passat. Designed to be a direct replacement for the factory pipe, our pipe eliminates the possibility of leaks, cracks, and mishaps. An absolutely indestructible replacement for the notoriously brittle and leaky plastic oem vr6 coolant pipe. Bfi mk4 stage 1 complete replacement transmission mount. Should i do the crackpipe at the same time or is that a pita to. General overview of 24v vr6 mk4 jetta coolant tube crack pipe and thermostat housing locations and replacement tips. Once softened, this pipe becomes a recipe for a midnight tow and an expensive repai. Like removal, most of the force needed will be to get it securely mounted on the crack pipe. I found this notice in the manual minimum resistance forvr6 regulator is 6 ohm pn for vr6 regulators which are installed. In this tutorial, we will perform a major cooling system refresh on a vr6 12v that has logged 180,000 miles.
Anyhow after the wonderful dog accident i had back in november i noticed that the car. Thermostat replacement and cooling system upgrades for a 2004 vw r32. If you have a billet crack pipe installed on your vr6, more than likely its one of ours. In this video, ill be removing the coolant pipe, oil filter canister assembly and oil cooler on a 2001 vw jetta with the vr6 engine. Procedures for 12v and 24v are similar, although the secondary air injection pump on our car is not used on all vr6 engines. Mk4 gti 24v vr6 engine performance black forest industries. Great shape and running and shifting well with nice leather gli interior. The cable is braided steel and has a metal ball on the end. Jun 01, 2012 inner engineside seal is leaking on mine. Oem quality replacement intake valve for vr6 12v engines. I am not liable if you hurt yourself and or your vehicle. This diy describes how to replace the thermostat housing and coolant distribution pipe aka crack pipe on the mkiv vr6 motor. If your vr6 is losing coolant and you arent sure where, the crack pipe could be the culprit. If you have a leak in one spot, consider replacing as much as you can afford.
First question is that everyone states its a 24mm bolt head t. Audi, vw valve cover gasket v6 022103483e by victor reinz. This thermostat was failing, but some how there was not a thermostat housing leak. This is a diy on replacing the vw vr6 coolant pipe, aka crack pipe, and thermostat housing. Apr 04, 2009 crack pipe replacement on vr6 and vr5. These cams have the widest power band of any vr6 cams tested. Replace those old, heathardened plastic pipes and orings before they dump enough coolant to cause engine overheating and expensive damage. Use needle nose pliers to grab the end of this cable and work it out of the gate that retains it in the lock assembly. This video will also be helpful for someone replacing the second. Mk4 jetta 24v vr6 engine performance black forest industries. This covers most of the weak spots in the coolant distribution system. The elbow connector for the metal pipe by the front of the valve cover will often crack. Gt3076r turbo kit for 2002 and newer gti and gli fwd models equipped with the 24v vr6 engine.
Firstly i replaced my pcv valve positive crankcase ventilation. I needed to replace a leaking head gasket on my 12v glx and managed to get the intake mani bolts off by taking the screws above the headlight out, on the fenders, and then slightly pulling the front end back so you can squeeze in. Thermostat replacement and cooling system upgrades r32. I think it is funny how people called it the crack pipe and it is actually a water bypasspipe. Replacement vr3 regulator with vr6 cr4 discussion thread. See more ideas about vr6 engine, volkswagen and volkswagen new beetle. So we installed oem quality chains kit made in germany not chinese, many gaskets and orings were replaced, a new thermostat housing with new 80c thermostat was installed, new aluminum coolant pipe original plastic pipes are wellknown to crack and cause engine overheating, new. You may also be interested in the following products timing chain kit golf jetta eurovan mk4. This will also cover thermostat housing replacement and coolant transfer pipe or crack pipe. Vgrt6 gary for help working out the minutiae of this procedure. Vr6 coolant pipe and thermostat housing diy humble mechanic.
Buy a pipe kit, a kit with coolant, or our special stage 3 kit that comes with a nononsense metal replacement. Buy this audi, vw coolant pipe vr6 12v by meyle now. It is good for huge horsepower increase along with improved more air flow, gain 1015hp. Do not use the knife as i have shown use a flat head scre. This thermostat replacement will cover all 24v vr6 engines. Literally the aorta of the 24v vr6 motor, the coolant distribution pipe provides coolant to everything important. Thats the little discshaped piece that is attached to the breather outlet and joins the main air ducting.
Volkswagen jetta vr6, removal of coolant pipe, oil filter. In this video i will show you how to change your leaking coolant pipe. Intake valve for vr6 12v oem 39mm, 7mm stem oem quality replacement intake valve for vr6 12v engines. Ecs news vw mk4 vr6 24v ecs coolant pipe replacement kits. Keep your vr6 safe from the dangers of overheating with new water pipe kits from ecs tuning. Vr6 thermostat housing, crack pipe and radiator replacement. Bfi stage 1 complete replacement transmission mount for mk4 prevent. Literally the aorta of the vr6 motor, the coolant distribution pipe provides coolant to everything important. Crack pipe replacement on vr6 and vr5 erics automobiles. Replace tstat housing and crack pipe 12v vr6 page 6. From what i could find after searching today it sounds like a right pita job to do. Techtonics vr6 camshaft set 264260 chilled hardened billets. Years of heat, vibration, and acidic coolant slowly eat away at the plastic factory pipe. It is direct bolt on design, higher resistance to heat and allows power steering and air conditioner.
Vwaudi vr6 24v billet oil filter housing cap installation. Vr6 thermostat housing, crack pipe and radiator replacement you dont need the front end of the car removed to do the thermostat housing, but if you are also replacing the water distribution pipe a. Once softened, this pipe becomes a recipe for a midnight tow and an expensive repair bill. In this how to video, you will learn how to repair the coolant leak on the aaa vr6 engine. Once thats done, grab the bracket and long bolts from. Gt3076r 500hp capable or gt3528r 600hp capable, 44mm tial wastegate, 3 stainless downpipe, steel braided lines, and all hardware is included. Bfi stage 1 complete replacement transmission mount for mk4 prevent excessive engine movement. If the valve is stuck open, it will blow exhaust into that pipe.
Well the last couple of things i replaced have made a massive difference and i think the problems are now solved. These machined billet parts are a great measure of preventative maintenance and seal better than factory. Unfortunately most of the links to how to this repair isnt opening for me. If you have a billet crack pipe installed on your vr6.
Diy mkiv vr6 transmission removal clutch replacement page 15 of 44. Id say the pcv would be directly responsible for the hesitant acceleration as its to do with the airflow and ventilation, considering how such pipes can lead to similar problems on other corrado engines. I think it is funny how people called it the crack pipe and it is actually a water bypass pipe. Vw mk4 vr6 coolant leak, crack pipe location and replacement tips 24v duration. Enginemounts volkswagen r models mk4 r32 2004 vr6 3. Excitation coils were connected in parallel on old vr3 regulator aprox. If you have a billet crack pipe installed on your vr6, more than. This is designed to be the last water pipe youll ever need to replace. When the engine was pulled, we decided to replace the timing chains and other wearable parts on the engine. Volkswagen golfgtirabbit mk4 992005 vr6 24v 0205 select a new vehicle. Enginemounts volkswagen golfgtirabbit mk4 992005 vr6.
Vw mk4 vr6 coolant leak, crack pipe location and replacement tips. This plastic becomes brittle over time and exposure to constant temperature change. I had thought there was more information on the internet about this subject. These machined billet parts are a great measure of preventative maintenance and seal better than factory with their aircraft grade 0rings. A permanent replacement for the notoriously brittle and leaky plastic oem vr6 coolant pipe. Vr6 owners may not have a timing belt to fret about or replace, but that doesnt mean their engines will run. For clutch replacement or for lower timing chain replacement the mkiv vr6 transmission removal is required to perform lower timing chain replacement, as well. Diy mkiv vr6 transmission removal clutch replacement 1. Vwaudi vr6 24v billet oil filter housing cap installation instructions. I just did one twice on my friends 24v vr6 and the first time it took about 34 hours, but the second time only took about 1. Bfi mk4 stage 2 complete replacement transmission mount.
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